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Wall Panels

Building strong, well-insulated, and light weight floor, walls, and ceiling with steel studs and foam panels.

  • Sketchup steel studs left Sketchup steel studs left
  • Sketchup steel studs right Sketchup steel studs right
  • Sketchup insulation left Sketchup insulation left
  • Sketchup insulation right Sketchup insulation right
  • Picking up the steel studs Picking up the steel studs
  • All our steel studs and track All our steel studs and track
  • Entire stock of foam panels and subfloor plywood Entire stock of foam panels and subfloor plywood
  • Gluing 2" and 1/2" panels together with Liquid Nails Foam & Panel for easier handling Gluing 2" and 1/2" panels together with Liquid Nails Foam & Panel for easier handling
  • Liquid Nails Panel & Foam for gluing 2" and 1/2" foam board together Liquid Nails Panel & Foam for gluing 2" and 1/2" foam board together
  • Stack of glued 4'x8' panels Stack of glued 4'x8' panels
  • Cutting 16" panels with table saw Cutting 16" panels with table saw
  • Stack of 16"x8' cut panels Stack of 16"x8' cut panels
  • Stack of rigid foam insulation panels Stack of rigid foam insulation panels
  • Example panel system with notched foam board in steel stud (outside) Example panel system with notched foam board in steel stud (outside)
  • Example panel system with notched foam panel in steel stud (inside) Example panel system with notched foam panel in steel stud (inside)
  • Steel tracks screwed in place for floor joists Steel tracks screwed in place for floor joists
  • Joined steel tracks Joined steel tracks
  • Liquid Nails Heavy Duty for gluing tracks to frame and foam board to stud Liquid Nails Heavy Duty for gluing tracks to frame and foam board to stud
  • First floor panels go in First floor panels go in
  • More floor panels More floor panels
  • Looking good! Looking good!
  • Notches for slide out drive shaft Notches for slide out drive shaft
  • Cutout for gearbox access Cutout for gearbox access
  • The floor passes the test The floor passes the test
  • Welding top of frame Welding top of frame
  • Rolling out house wrap for floor Rolling out house wrap for floor
  • Installed wall tracks over house wrap Installed wall tracks over house wrap
  • Subfloor OSB installed over house wrap Subfloor OSB installed over house wrap
  • Angled subfloor edge on slideout side Angled subfloor edge on slideout side
  • Tarp for shade Tarp for shade
  • Temporary stairs Temporary stairs
  • Welding slideout subfloor support Welding slideout subfloor support
  • Slideout subfloor supports Slideout subfloor supports
  • Straps to hold slideout subfloor insulation in Straps to hold slideout subfloor insulation in
  • Finished slideout subfloor supports and straps Finished slideout subfloor supports and straps
  • Slideout subfloor insulation Slideout subfloor insulation
  • Bottom view of slideout subfloor insulation Bottom view of slideout subfloor insulation
  • Installing wrap and wall tracks on slideout Installing wrap and wall tracks on slideout
  • Testing slideout floor clearance Testing slideout floor clearance
  • Finished subfloor Finished subfloor
  • Priming shell frame Priming shell frame
  • Welding ceiling window frames Welding ceiling window frames
  • Closeup of ceiling window frame Closeup of ceiling window frame
  • Bathroom floor with sloped shower Bathroom floor with sloped shower
  • Our first wall! Our first wall!
  • Front wall Front wall
  • Installing ceiling panels Installing ceiling panels
  • Custom overhead drill jig Custom overhead drill jig
  • Ceiling panels almost done Ceiling panels almost done
  • Bathroom wall panels Bathroom wall panels
  • Bathroom window frame (inside) Bathroom window frame (inside)
  • Bathroom window frame (outside) Bathroom window frame (outside)
  • Bathroom wall corner Bathroom wall corner
  • Wall panels on the trailer Wall panels on the trailer
  • Wall panels and door cutout Wall panels and door cutout
  • "Cross section" of trailer with wall panels "Cross section" of trailer with wall panels
  • Gloves after 1 day of using Liquid Nails Gloves after 1 day of using Liquid Nails
  • Liquid Nails tube blowout Liquid Nails tube blowout
  • Building slideout walls Building slideout walls
  • Slideout wall panels Slideout wall panels
  • Finished slideout wall Finished slideout wall
  • Yes, we know...that was our first test panel Yes, we know...that was our first test panel
  • You're doing it wrong! You're doing it wrong!
  • Using tie-downs to square up the slideout Using tie-downs to square up the slideout
  • It's beautiful It's beautiful
  • Working on the ceiling window frames while the slideout is in Working on the ceiling window frames while the slideout is in
  • Strapping to reinforce slideout walls Strapping to reinforce slideout walls